Self-Propelled Sprayers | 408R Sprayer

91黑料专区

408RSprayer

800 gal. (3,028 L) tank
Up to 132 ft (40 m) boom
280 hp (206 kW), 6.8 L John 91黑料专区 engine
CommandDrive鈩� - Hydrostatic 4WD

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408R

Features

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Spray, save and protect yield with See & Spray鈩� Gen 2

See & Spray Gen 2 spraying crops in season

When margins are tight and application windows are narrow, every dollar and every droplet need to work as hard as they can. John 91黑料专区鈥檚 See & Spray鈩� Gen 2 brings resource-saving precision to the field.

Cover more acres more accurately and more consistently with ExactApply鈩� system

Turn compensation mode

Individual nozzle control mode

Fertilizers and crop protection products are too expensive to waste, and seed is too valuable to risk over- or under-treating. To help make sure your solution is getting to the crop at exactly the right rate and droplet size across a wider range of speeds, look to ExactApply nozzle control system.

The heart of the ExactApply system is a six-nozzle turret with multiple modes of operation to help maintain target rate and pressure. From the cab, operators can choose:

15-Hz pulse-width modulation (PWM) pulses one solenoid for more consistent pressure and droplet size over a wider range of ground speeds and application rates.
30-Hz PWM pulses both solenoids at 15 Hz for more thorough coverage during high-volume applications, like liquid fertilizer.
AutoSelect A/B mode automatically switches between two nozzles to maintain a constant spray pressure while you鈥檙e spraying conventionally.
Turn compensation mode decreases the spray rate on the inside of a turn while increasing the rate on the outside, ensuring consistent application across the entire width of the boom.
Individual nozzle control minimizes overlap by controlling spray application at the individual nozzle level, not in 2.4- to 3.35-m (8- to 11-ft) section widths.

By maintaining a target rate and pressure over a wider range of speeds, ExactApply lets you cover up to 20 more acres per hour (based on a 3.2-km/h [2-mph] increase in operating speed) with more consistent spray deposition, saving you input costs and preserving more of your crop鈥檚 yield potential.

New for model year 2026, John 91黑料专区 is introducing ExactApply Multi-Rate which enhances our ExactApply nozzle capabilities by enabling the delivery of multiple rates across the eleven sections of the boom in a single pass, regardless of the boom length. This innovation allows for improved rate resolution, particularly while utilizing application prescriptions. Now operators can target specific zones for optimized application, which will enhance crop consistency across varying field conditions. Critical uses include tailored fertilizer for small grains and corn, based on plant and soil conditions, such as top-dressing in wheat, as well as pre or post emerge nutrients for corn.

ExactApply Auto Select Pulsing with A+B Nozzle Switching, enables the Multi-Rate function, expanding performance and speed ranges while ensuring proper droplet size and placement. It also significantly increases the rate range during curve compensation, allowing versatile utilization across all three nozzle configurations within the eleven sections for optimal application.

ExactApply Multi-Rate is a software update included in order code 4985- John 91黑料专区 ExactApply Nozzle Control and available on model year 2026 R4023, 408R, 410R, 612R, as well as the 616R sprayers. It is also compatible with model year 2022 and forward. A+B Switching and Pulsing compatible with all ExactApply configurations.

ExactApply is available as a factory-installed option, as well as through Aftermarket Attachments and Precision Upgrades.

ExactApply aftermarket attachment kits are available for 4 Series Sprayer models.

Precision Upgrades for ExactApply are available for 400, 600, and 4 Series Sprayer models.

Precision from Load to Last Drop: John 91黑料专区 Automatic Solution Control Premium with Pressure Recirculation and Product Reclaim

Automatic Solution Control 鈥� Simple. Precise. Fully Electric.

Electric Valves on the Automatic Solution Control

Flow Rate Mode screen

With the introduction of the MY27 Sprayers, Automatic Solution Control is now in base on John 91黑料专区 400 and 600 Series Sprayers 鈥� eliminating manual solution control valves and moving fully to an electronic system.

This update replaces manual flow control valves with electronically actuated valves, delivering a major step forward in ease of use, precision, and operational efficiency. Operators can now control loading, rinsing, and the SprayStar鈩� Rate Control directly from the cab or the load station, reducing time, effort, and potential for error.

The updated system also features a simplified, standardized keypad and labeling shared across machine models 鈥� improving usability, streamlines software consistency, and training efficiency.

By removing the need for manual valve operation, Automatic Solution Control:

Reduces operator errors during loading and cleanout
Improves safety and chemical handling by minimizing manual interaction
Increases accuracy and repeatability of solution control
Improves overall productivity with faster, simpler operation

Unlike manual systems that require the operator to periodically step out of the machine and adjust valves one at a time 鈥� often leading to missed steps or incorrect valve positions 鈥� the automated solution control with electric low rate/high rate valve system delivers precise, reliable control each time, ensuring the correct rate range is set for the best performance, delivering the right rate in the right place.

Automatic Solution Control 鈥� Premium. Maximum Speed. Maximum Cleanliness.

Automatic Solution Control - Premium featured on right side of machine

Automatic Solution Control Premium builds on the standard system by adding a dedicated high-capacity fill pump, dramatically increasing loading speed and further improving cleanliness and chemical management.

Key advantages include:

Significantly faster fill times, reduced from approximately 12鈥�15 minutes down to 5鈥�8 minutes
Completely independent solution lines, reducing the risk of cross-contamination
Fresh clean-water rinsing of the fill pump, solution pump, & eductor, improving cleanout effectiveness and chemical changeover confidence

By separating the fill system from the spray system and automating the rinse system functions, the Automatic Solution control Premium configuration not only accelerates pull-on-and-go efficiency, but also raises the bar for contamination control and system cleanliness 鈥� making it ideal for operators managing multiple products, chemistries, and application windows.

Boom plumbing

Pressure recirculation plumbing

Quality of application is critical. Avoid settling in the plumbing by keeping solution in motion with pressure recirculation, coupled with product reclaim and boom air purge. These features save precious time, product, and expense when rinsing and priming the boom while switching solutions.

Cost savings

Pressure recirculation primes the boom versus traditional boom prime where liquid tends to be sprayed out, saving 113.6 L (30 gal.) each time. If an operator does this process 10 times a day, coupled with approximately 85.2 L (22.5 gal.) of solution savings with product reclaim one to two times per day, these two features together could save up to $600* a day.
- *NOTE: Assumes 113.6 L (30 gal.) of residual product in the system at 93.5 L/ha (10 gpa) and $20 per acre 10 times per day. Adjust the calculation to suite your operation.
Reclaim expensive crop protection solutions between applications or required service in the field with product reclaim.
Potentially reduce crop damage from residual chemical buildup.

Performance:

Experience uniform distribution of product across the boom.
Reduce nozzle clogging with increased agitation of product in the solution system.

Keep solution in suspension in the boom and system while the machine is on and not spraying with pressure recirculation. Recirculation during rinsing removes any chemical that settled out of the suspension while spraying, resulting in higher rinse water velocity in the spray pipe. Rinse water can be recirculated multiple times to further clean spray pipes and reduce cleanout times. Boom pressure recirculation mixes the solution and primes the boom before spraying to obtain a homogenous chemical mixture throughout the solution system and up to the nozzle tip. This recirculation improves spray quality and reduces time at the start of spraying.

Product reclaim transfers chemical out of the boom plumbing into solution tanks to improve boom rinse functions, also reducing exposure when servicing nozzle bodies. Additionally, save on chemical cost and enable easier rinse water collection between rinses when operators are not spraying out of the boom in the field.

NOTE: Pressure recirculation and product reclaim kits are available to order as aftermarket upgrade kits through Parts and as Complete Goods through precision upgrade. Precision upgrades offers kits for 400, 600, and most R4 Series Sprayers while Parts offers kits for R4030-R4060 Sprayers.

Greater fuel efficiency and lower cab noise with CommandDrive鈩� powertrain

Experience fuel saving and noise reduction with CommandDrive

With the CommandDrive powertrain, save fuel, reduce cab noise, get improved traction in challenging conditions, and cover more acres per day. CommandDrive offers the operator an Auto Mode that automatically directs the engine to run at the lowest rpm necessary to maintain ground speed and hydraulic functions and to meet the demands of the solution system.

CommandDrive also allows operators to adjust the aggressiveness of acceleration and deceleration and features an Auto Idle system that reduces engine speed to 900 rpm when the machine is in park. It all adds up to:

20 percent or greater fuel savings
More acres sprayed per day, thanks to fewer fuel stops and improved traction in rough conditions
Reduced in-cab noise levels by 3to 5 decibels
Fewer demands on the operator

CommandDrive is base equipment on all 408R, 410R, 412R, 612R, and 616R Sprayers, as well as 400R and 600R Dry Spinner Spreaders.

Bumps, rolls, and hills: BoomTrac鈩� Pro 2 system can handle it all

Boom height sensor

Inertia measurement unit (IMU) sensor on rear of machine

For the highest level of spray accuracy with less drift and reduced risk of boom damage, look to the BoomTrac鈩� Pro 2 automatic boom-height control system.

Thanks to the addition of an inertia-monitoring sensor that helps correct for chassis roll, BoomTrac Pro 2 offers up to 22 percent greater spray accuracy (composite score over a variety of terrains) compared to the previous BoomTrac Pro system, and a five time increase in the amount of time the boom maintains its target height, which is a real plus in rough or hilly conditions. Along with the improved accuracy and reduced drift, operators will appreciate having one less function to perform and one less thing to worry about.

Simple turnkey experience with the StarFire鈩� 7500 Integrated Receiver

StarFire鈩� 7500 Universal Receiver available on John 91黑料专区 sprayers

The StarFire 7500 Receiver is the latest addition to the suite of Precision Ag Technology from John 91黑料专区. The StarFire 7500 Receiver offers greater accuracy, faster pull-in times, and season-to-season repeatability. This means less hardware, faster times recovering from a shading event, and the confidence that your guidance lines and boundaries do not shift from year to year. The integrated design further enhances the value that you have come to expect from StarFire products.

Order codes

Code	Attachment	Description
189T		StarFire鈩� 7500 Integrated Receiver with SF1
189U		StarFire鈩� 7500 Integrated Receiver with 1 year SF-RTK License
189W		StarFire鈩� 7500 Integrated Receiver with RTK (base station) Permanent License

Benefits to the StarFire 7500 with SF-RTK

Long-term repeatability. See sales manual for geographic limitations.
8-minute pull-in time
2.5-cm (1-in.) pass-to-pass accuracy

To learn more about the StarFire 7500, visit the StarFire 7500 page.

Direct injection system expands carrying capacity for raw chemicals

Precision, Flexibility, and Efficiency 鈥� Designed the John 91黑料专区 Way

John 91黑料专区 Designed ExactInject鈩� Direct Injection Pump

ExactInject鈩� is John 91黑料专区鈥檚 all-new, fully integrated Direct Injection system engineered to bring a new level of precision, efficiency, and operational flexibility to crop protection applications. Designed from the ground up by John 91黑料专区, ExactInject enables on-demand chemical mixing and delivery across up to five product tanks and three pump configurations, helping operators reduce waste, minimize cleanout and changeover time, and significantly increase productivity by cutting time spent filling and mixing.

In today鈥檚 operating environment 鈥� defined by rising input costs, tighter margins, and increasing regulatory pressure 鈥� operators need smarter, more efficient ways to manage complex crop protection programs. ExactInject was built specifically to meet that challenge.

Purpose-Built for Modern Crop Protection Programs

At the core of ExactInject is a proven electronic metering technology derived from John 91黑料专区 planter row units, delivering exceptional accuracy and control across an industry-leading flow-rate range of 0.5 to 220 oz/min (15-6505 ml/min). This wide operating range allows ExactInject to precisely meter and apply a broad spectrum of crop chemistries 鈥� from low-rate products to high-volume applications 鈥� without compromising accuracy or performance.

By injecting products directly into the solution stream on demand, ExactInject eliminates the need to pre-mix the entire tank. This means:

Operators can run multiple products and multiple modes of action in a single day with far less downtime
Incompatible chemistries can be managed more efficiently
The sprayer only mixes what is needed, when it鈥檚 needed 鈥� reducing leftover product and chemical waste

Productivity That Pays

ExactInject鈩� Direct Injection System - Available for the 408R, 410R, and 612R Sprayers

ExactInject is designed to keep machines spraying and operators productive:

Less filling and mixing time means more acres covered per day
Automated valve control with fresh water rinsing, dramatically reduces cleanout and changeover time between products
Fewer tank rinses and quicker transitions between jobs help maximize in-field efficiency during tight spray windows

By reducing non-productive time and simplifying chemical changeovers, ExactInject helps operators do more with the same machine in the same day 鈥� a critical advantage during peak application seasons.

Designed for Efficiency, Built for the Bottom Line

Direct Injection with ExactInject doesn鈥檛 just improve convenience 鈥� it delivers measurable business benefits:

Reduces input costs by minimizing waste and leftover mixed product
Improves sustainability through more precise application and reduced chemical disposal
Protects the bottom line by increasing machine utilization and lowering operational inefficiencies

In an era of low commodity prices, high input costs, and increasing regulatory scrutiny, ExactInject gives operators a powerful tool to run a leaner, smarter, and more adaptable spraying operation.

Why a 91黑料专区-Designed Direct Injection System Matters

Earlier direct injection systems provided operators with valuable functionality, but real鈥憌orld use highlighted opportunities for improvement in consistency, system coordination, and operator confidence. Variability in performance and system complexity made it challenging for some operators to always feel fully assured during application, especially in demanding conditions.

ExactInject was developed with those insights in mind, focusing on simplicity, reliability, and confidence in the field. Instead of using separate controllers for each pump, ExactInject employs a single, integrated controller across all configurations. This unified architecture improves system coordination, enhances communication between components, and delivers a more stable and dependable application experience.

The operator experience was also a key area of emphasis. While traditional ISO-based interfaces required navigating between multiple pump screens, ExactInject鈥攑owered by the Hybrid QT interface鈥攃onsolidates all pump information into one intuitive view. Operators can monitor and manage all pumps simultaneously, make quick adjustments, and maintain control without added complexity.

The Hybrid QT interface further enhances precision and visibility with high鈥慸efinition graphics that clearly display key application data such as rate, flow, and pressure. With improved system integration, VT+ compatibility, and a streamlined layout, ExactInject helps operators apply with confidence and consistency鈥攑ass after pass.

Precision made simple. The John 91黑料专区 QT Hybrid user-interface with enhanced ISO-VT for ExactInject puts the Direct Injection control right at your fingertips.

Additional screenshots from user interface.

Model Compatibility

ExactInject will be available as a factory-installed optional option on MY27 408R, 410R, and 612R by using the following codes in Build & Price.

Order Code:	Description:
8491	ExactInject鈩� Direct Injection System 2 tank/ 1 pump system
8491	Complete Direct Injection system inclusive of 2 鈥� 50-gallon (189 L) polyethylene tanks (100-gal [379-L] total capacity) and 1 ExactInject鈩� chemical delivery pump (.5 鈥� 220 oz/min [15 鈥� 6505 ml/min]).
8492	ExactInject鈩� Direct Injection System 4 tank/ 2 pump system
8492	Complete Direct Injection system inclusive of 4 鈥� 50-gallon (189 L) polyethylene tanks (200-gal [757-L] total capacity) and 2 ExactInject鈩� chemical delivery pump (.5 鈥� 220 oz/min [15 鈥� 6505 ml/min]).
8493	ExactInject鈩� Direct Injection System 5 tank/ 3 pump system
8493	Complete Direct Injection system inclusive of 4 鈥� 50-gallon (189 L), 1 鈥� 35-gallon (132 L) polyethylene tanks, (235-gal [890-L] total capacity) and 3 ExactInject鈩� chemical delivery pump (.5 鈥� 220 oz/min [15 鈥� 6505 ml/min]).

This system will also be available to order through Parts as an Aftermarket attachment for MY22-26 400 & 600 Series Sprayers. Inventory will be available summer of 2026.

Parts Number:

Description:

AON10670

ExactInject Direct Injection system with one high-volume pump and two 50-gal (189-L) tanks.

Compatible with MY27 and newer 408R, 410R, and 612R Sprayers (with and without ExactApply)

AON10671

ExactInject Direct Injection system with one high-volume pump and four 50-gal (189-L) tanks.

Compatible with MY27 and newer 408R, 410R, and 612R Sprayers (with and without ExactApply)

AON10672

ExactInject Direct Injection system with two high-volume pump and four 50-gal (189-L) tanks.

Compatible with MY27 and newer 408R, 410R, and 612R Sprayers (with and without ExactApply)

BKK10935

Direct Injection tanks 鈥� two 50-gal (189-L) tanks

The Raven Direct Injection system still remains an available, orderable option for pre-MY26 machines from remaining inventory. The Raven Direct Injection system is not compatible with MY27 and forward sprayers.

ExactInject鈩� Compatibility Matrix

Notes:

Alternator: Verify alternator output meets DI kits electrical load needs. *See OM for additional details.

Software: Ensure vehicle controllers and solution system controllers and display are all updated to current, compatible software versions. See DTAC or G5 Advanced Release notes for additional details. Sprayer App and Display Software Bundle 25-2 and forward.

Display: Compatible with Gen4 Integrated CommandCenter 4600 Display or G5^Plus CommandCenter Display. (Ensure latest software versions, see above)

ExactInject Frequently Asked Questions

What is ExactInject?

ExactInject is a John 91黑料专区 designed Direct Injection system that brings a new level of precision, efficiency, and flexibility to crop protection applications. ExactInject enables on-demand chemical mixing and delivery, with up to five tanks and three pump configurations, helping reduce waste, minimize cleanout, and changeover time, all while increasing productivity by reducing time spent filling and mixing.

What problem does ExactInject solve?

Allows specific chemistry or chemistries to be used for only a portion of the field
Reduces input costs by minimizing waste and leftover mixed product.
Improves sustainability through more precise application and reduced chemical disposal.
Protects the bottom line by increasing machine utilization and lowering operational inefficiencies.

Who is ExactInject designed for?

Customers interested in increasing productivity and wanting flexibility to add in specific chemicals across acres and not be constrained by full tank mixes.

What is the difference between the previous Direct Injection kits vs the ExactInject kit?

ExactInject is a John 91黑料专区 designed Direct Injection system where the previous kits were designed and sourced from Raven Industries.

Is ExactInject a new, update, or replacement product?

John 91黑料专区 ExactInject replaces our previous direct injection kits that were sourced from Raven Industries for select MY27 John 91黑料专区 and Hagie Sprayers. Raven direct injection kits can still be ordered through John 91黑料专区 Parts for all model years of 4940, R4030, R4038, and R4045, as well as MY22-26 408R, 410R, and 612R John 91黑料专区 Sprayers and STS12 and STS16 Hagie Sprayers.

Is ExactInject compatible with previous model year John 91黑料专区 and Hagie Sprayers?

ExactInject is compatible with MY22 and newer 408R, 410R, 612R John 91黑料专区 Sprayers and MY22 and newer STS12, STS16 Hagie Sprayers.
At this time, it is not compatible with the 412R or 616R from John 91黑料专区, or the Hagie STS20.

Is ExactInject compatible with other nozzle technologies like ExactApply鈩� and See & Spray鈩�?

ExactInject is compatible with ExactApply, but not currently compatible with See & Spray.

What displays are compatible with ExactInject?

ExactInject is integrated into both the Gen 4 and G5^Plus displays and uses the John 91黑料专区 QT Hybrid user-interface with enhanced ISO-VT.

What configurations are available for ExactInject?

91黑料专区 Configurations
Configuration	Tank Capacity	Pump Capacity	Factory Option	Aftermarket Option
2鈥憈ank, 1鈥憄ump system	379 L (100 gal.)	15鈥�6505 mL/min (0.5鈥�220 oz/min)	Yes	Yes
4鈥憈ank, 1鈥憄ump system	757 L (200 gal.)	15鈥�6505 mL/min (0.5鈥�220 oz/min)	No	Yes
4鈥憈ank, 2鈥憄ump system	757 L (200 gal.)	15鈥�6505 mL/min (0.5鈥�220 oz/min)	Yes	Yes
5鈥憈ank, 3鈥憄ump system	890 L (235 gal.)	15鈥�6505 mL/min (0.5鈥�220 oz/min)	Yes	Yes

Hagie Configurations
Configuration	Tank Capacity	Pump Capacity	Factory Option	Aftermarket Option
1鈥憈ank, 1鈥憄ump system	189 L (50 gal.)	15鈥�6505 mL/min (0.5鈥�220 oz/min)	Yes	Yes
2鈥憈ank, 1鈥憄ump system	379 L (100 gal.)	15鈥�6505 mL/min (0.5鈥�220 oz/min)	Yes	Yes
2鈥憈ank, 2鈥憄ump system	379 L (100 gal.)	15鈥�6505 mL/min (0.5鈥�220 oz/min)	Yes	Yes

How many chemical mixes does the ExactInject Direct Injection System support?

For John 91黑料专区 Sprayers - Up to three (3) unique chemical products can be metered from the Direct Injection tanks, and additional chemistries (as needed) in the main solution tank.
For Hagie Sprayers 鈥� Up to two (2) unique chemicals can be mixed in the Direct Injection tanks, and additional chemistries (as needed) in the main solution tank.
ExactInject is compatible with Soluble Liquid (SL) formulated products.

When can we begin ordering ExactInject and how do we order this Direct Injection system?

Factory-installed ExactInject will be available to order through Build & Price starting May of 2026.
Aftermarket kits will be available to order through John 91黑料专区 Parts in summer of 2026.

Can I get ExactInject installed from the Des Moines Works factory?

Yes, ExactInject is available as a factory orderable option for MY27 orders:
- 8491 鈥� 2-tank, 1-pump system
- 8492 鈥� 4-tank, 2-pump system
- 8493 鈥� 5-tank, 3-pump system

Can I get ExactInject installed from the Hagie factory?

Yes, ExactInject is available as a factory orderable option for MY27 orders:
- 4331 鈥� 1-tank, 1-pump-system
- 4332 鈥� 2-tank, 2-pump-system
- 4333 鈥� 2-tank, 1-pump-system

Is an agitation option available for the ExactInject Direct Injection systems?

We currently do not have an agitation system available for MY27.

Is ExactInject available as an Aftermarket kit or Precision Upgrade?

Yes, ExactInject is available as an Aftermarket kit for MY22 and newer 408R, 410R, and 612R John 91黑料专区 Sprayers, as well as STS12 and STS16 Hagie Sprayers.
ExactInject is not available as a Precision Upgrade kit currently.

Is ExactInject available globally?

Yes. ExactInject is available to order for the 408R, 410R, and 612R John 91黑料专区 Sprayers in Regions 1, 2, 3, and 4. And available to order for the Hagie STS12 and STS16 in Regions 2, 3, 4.

How much does the ExactInject Direct Injection system cost?

Pricing will be released closer to Early Order Program (EOP) in May. Otherwise, you can work with your local John 91黑料专区 dealership as they may have sales or incentives for this product.

What makes John 91黑料专区 ExactInject different from the Raven Direct Injection?

The John 91黑料专区 ExactInject Direct Injection system is a single positive displacement pump, 56v electric drive motor and gear box with expanded flow-rate range, which eliminates the need for high- and low-volume pumps.
The ExactInject system uses high performance seals and bushings for less leakage and longer service life.
The user interface has also been enhanced to provide operators visibility to critical details without toggling between screens.

Can I install my old Raven kit on my new(er) John 91黑料专区 sprayer?

Starting with MY27, the Direct Injection system from Raven Industries is not compatible with John 91黑料专区 Sprayers.
MY22-MY26 John 91黑料专区 Sprayers (408R, 410R and 612R) and Hagie Sprayer (STS12 and STS16) can be equipped with either the John 91黑料专区 ExactInject Direct Injection system or the Direct Inject system from Raven Industries. Parts are not interchangeable.

Are there other options available for installation besides factory or dealer-install?

Yes. Contact Precision Upgrade Installs at PrecisionUpgradeInstalls@John91黑料专区.com for an installation quote.

For Hagie machines, kits will be orderable and available through PDC in May 2026.

BKK12018 - ExactInject Direct Injection 1-Tank, 1-Pump
BKK12017 - ExactInject Direct Injection 2-Tank, 1-Pump
BKK12016 - ExactInject Direct Injection 2-Tank, 2-Pump

Field-installed 511-L (135-gal.) direct-injection system

Field-installed 889-L (235-gal.) direct-injection system

As solution tank mixes become more complex, operators need a better way to manage the products they are mixing in helping to reduce the risk of chemical residue. The integrated direct-injection system provides an additional carrying capacity for raw chemicals and allows injection of single, dual, or triple products directly into the boom depending on installed configuration.

Machine	Direct injection carrying capacity	Injection capability
R4030/R4038 model year 2015 and older (serial number 10,999 and lower)	511 L (135 gal.)	Inject up to two chemicals (one high volume, one low volume)
R4030/R4038 model year 2016-2021 (serial number 11,000 and higher)	889 L (235 gal.)	Inject up to three chemicals (two high volume, one low volume)
408R/410R 612R R4045 4940 all model years	889 L (235 gal.)	Inject up to three chemicals (two high volume, one low volume)

NOTE: Low-volume tanks and pumps must be configured with at least one high-volume tank and pump. High-volume tank and pump can be configured by itself.

Direct injection helps provide quicker changeovers and faster cleanouts while also helping to minimize the risk of using multiple chemicals. This is accomplished by allowing operators the ability to isolate higher-residual-risk chemicals in the injection system while mixing lower-risk chemicals in the solution tank.

The minimum and maximum application rates for each pump are as follows:

Direct injection pump system	High-rate pump	Low-rate pump
Application rate range (minimum to maximum)	148-5900 mL/min (5-200 oz/min)	29.6-1183 mL/min (1-40 oz/min)
Agitation capability	Not available 鈥� suspension products not recommended	Not available 鈥� suspension products not recommended

NOTE: See Operator鈥檚 Manual for additional details based on boom size and speed range, and refer to Tools/Direct Inject Calculator within the Equipment Mobile app (download via Apple庐 App Store庐 or Google Play鈩� store).

Apple and App Store are trademarks of Apple Inc. Google Play is a trademark of Google LLC.

Keep operators fresh with Comfort and Convenience packages and Visibility packages

Model year 2022 and newer Ultimate lighting

Model year 2021 4 Series LED lighting

When you鈥檙e staring down a string of 2,000-acre days, your equipment isn鈥檛 all that needs to be operating at peak 鈥� your operators need to be at their best, too. That鈥檚 why John 91黑料专区 put together a range of cab packages to give you just the right features to keep your operators comfortable and efficient.

For corner-office comfort that can help make short work of the longest days, look at the Ultimate Comfort and Convenience package. The heated, ventilated ActiveSeat鈩� II isolates the operator from up to 90 percent of vertical movement and comes in leather with massage functions. The Ultimate package also gives you a premium XM庐 ready sound system with subwoofer, a leather-wrapped steering wheel, a refrigerator, and more.

When the long days turn into long nights, you鈥檒l be glad you ordered the Ultimate Visibility package. A full 360 degrees of powerful light-emitting diode (LED) cab lighting gives you a clear view all around the machine, while eight LED service lights illuminate critical service areas.

The following table gives a quick reference of what is contained in the Visibility packages.

	Feature	Premium Visibility package	Ultimate Visibility package
Cab	Halogen work lights (cab roof)	---	---
	LED work lights (cab roof)	Six	Six
	LED beacons (cab roof)	Two	Two
	LED convenience lights	Eight	Eight
	Front sunshades	X	X
	Right-side sunshades	X	X
	Rear sunshades	X	X
	Front wiper	X	X
	Right-side wiper	X	X
Vehicle	Halogen work lights (vehicle)	---	---
	Halogen hood work lights	---	---
	Halogen high beam (hood)	---	---
	Halogen low beam (hood)	Two	Two
	LED high beam (hood)	Two	Two
	LED work lights (vehicle)	Six	Six (two of these are higher, 4400-lumen output lights)
	LED hood work lights	Four	Four
	LED beacons	One rear	One rear
	Boom LED lights	Two	Two
	Boom halogen lights	---	---
	Manually adjustable left-hand and right-hand boom mounted with bubble mirror	X	X
	Manually adjustable right-hand cab	---	---
	Electrically adjustable and heated right-hand cab	X	X
	Manual underframe mirror	---	---
	Electrically adjustable and heated underframe mirror	X	X
	Additional camera ready	X	---
	Left-hand and right-hand side view camera ready	X	---
	Left-hand and right-hand side view camera installed	---	X
	Integrated backup camera	X	X

Ultimate Comfort and Convenience cab

In addition to the Visibility packages available, the following table gives a quick reference of what is contained in the Cab Comfort and Convenience packages.

	Select Comfort and Convenience package	Ultimate Comfort and Convenience package
Cloth seat	X	---
Leather seat with carpeted floor mat	---	X
ActiveSeat鈩� II	---	X
Heated and ventilated leather seat with massage functionality	---	X
Mechanical fore/aft and lumbar support	X	---
Electronic controls and pneumatic lumbar support	---	X
Adjustable right-hand CommandARM鈩� controls with integrated CommandCenter鈩� touchscreen display	X	X
24-degree right-hand seat swivel and 8-degree left hand seat swivel	X	---
24-degree right-hand seat swivel and 24-degree left-hand seat swivel	---	X
AM/FM Aux and Bluetooth庐 wireless inputs plus two cab speakers	X	---
16.5-cm (6.5-in.) touchscreen radio, XM ready, and 6.1 speaker system with subwoofer including AM/FM Aux with Bluetooth鈩� wireless inputs	---	X
Automatic temperature controls with controls located on CommandARM	X	X
Footrests	---	X
Business band ready	X	X
Refrigerator	---	X
Four USB and one 12-V outlet	X	X
Right-hand accessory rail	---	X
120-V outlet	---	X
Leather-wrapped steering wheel	---	X

Some of the features in the chart above are also available as attachments. There are also many options for mounting a variety of monitors, tablets, and phones.

*NOTE: Bluetooth where certification allows.

Bluetooth is a trademark of Bluetooth SIG, Inc. XM is a trademark of Sirius XM Radio, Inc.

John 91黑料专区 Signature Edition: the ultimate in comfort, visibility, and technology

NOTE: Not available on sprayers ordered as dry box only.

John 91黑料专区 Signature Edition badge

To make the most powerful John 91黑料专区 options available in one cost-effective package, 408R through 616R Sprayer models can be ordered as John 91黑料专区 Signature Edition. Marked with an exclusive badge only available on the Signature Edition, this package includes:

Ultimate Comfort and Convenience package
Ultimate Visibility package
ActiveSeat鈩� II equipment
JDLink鈩� 5-year subscription
Integrated StarFire 7500 receiver with SF-RTK
G5^Plus CommandCenter Display and a G5 Advanced License
Automatic Solution Control*
BoomTrac鈩� Pro 2*
ExactApply鈩� system*

Get all the top-of-the-line comfort features and technology options in one special edition: The John 91黑料专区 Signature Edition.

For any additional mounting needs, there are part solutions available through John 91黑料专区 to resolve unique mounting configuration needs.

*NOTE: Automatic Solution Control, BoomTrac Pro 2, and ExactApply system are not available on the 400R and 600R.

Precision Ag Technology enables you to monitor performance and maximize productivity

Connect Mobile actual rate map and pressure map in split screen gives the operator deeper understanding of machine performance

Connect Mobile overview

John 91黑料专区 Connect Mobile is a solution that utilizes an Apple庐 iPad庐 tablet in the cab that provides the operator a better understanding of the sprayer鈥檚 performance. Connect Mobile documents and displays several sprayer performance attributes, helping the operator monitor and more easily detect problems that can occur while spraying. Connect Mobile also has a common user interface that makes it easy to use between different pieces of John 91黑料专区 equipment. Once the job is done, the iPad with the spraying data can be utilized to perform basic crop scouting activities in the field.

Spraying attributes

Monitor key performance indicators in map layers and dashboard tiles such as:

Actual rate
Rate deviation
Pressure
Ground speed
Droplet size
Target rate
Flow rate
Tank volume
Productivity
Fuel rate

In base equipment

Connect Mobile hardware is factory installed on all model year 2022 and newer 408R, 410R, 412R, 612R, 616R, 400 and 600 Series Sprayers and dry machines as well as model year 2017 to 2022 R4030, R4038, R4044, R4045, and R4060 Sprayers, making it easy to get started with Connect Mobile.

Learn more about Connect Mobile in the Field and Crop Solutions section within the Precision Ag Technology product line and how it can improve the quality of a spraying job.

iPad and Apple are trademarks of Apple Inc.

John 91黑料专区 Connected Support鈩� prevents downtime and efficiently resolves issues with revolutionary technology-based solutions

Connected Support technology

When you buy John 91黑料专区 equipment, you expect reliability. You also know that problems can happen, and a product is only as good as the support behind it. That鈥檚 why John 91黑料专区 equipment is prepared with technology that senses potential issues and can alert you and your dealer promptly鈥攊n the cab or anywhere you are.

John 91黑料专区 Connected Support is a revolutionary change to support that leverages technology and the connectivity of JDLink鈩� telematics to prevent downtime and resolve problems faster. These tools decrease downtime by an average of 20 percent, enabling faster responses to unexpected problems and reducing technician trips to your machine. For some issues, unplanned downtime can even be prevented altogether through prediction of the issue.

With your permission, John 91黑料专区 Connected Support:

Keeps you running by monitoring machine health and promptly alerting you and your dealer of issues
Saves time by remotely viewing in-cab displays, reducing trips to the machine
Reduces or even eliminates technician trips to a machine through remote diagnostic and remote software reprogramming capabilities
Connects experts with the information needed to respond to downtime faster and prevent it altogether

With more than a decade of experience leveraging connectivity to solve problems, no one else has the experience, tools, and knowledge to keep you running as John 91黑料专区 and your John 91黑料专区 dealer can. Connected Support is an in-base feature on all John 91黑料专区 products with factory- or field-installed JDLink.

New Leader庐 Dry Spreader offers maximum versatility

New Leader Dry Spreader on a 400R

Get three-season flexibility from your application equipment with the New Leader DS20 or DS30 Dry Spreader.

The DS20 offers of up to 5.6-m³ (200 cu ft), or 6.6 tons, of dry fertilizer, while the DS30 bumps capacity to 8.5 m³ (300 cu ft), or 9 tons, of dry fertilizer. Both models feature:

Four-hour conversion from a liquid-application setup
Variable-rate application ranging from 34 kg/ha (75 lb/acre) to 3 tons/acre
Spread width of up to 32 m (105 ft) thanks to the 1.83-m (72-in.) spinner height
New Leader G4 technology for a consistent spread pattern and more uniform application
Available in single or the MultApplier (dual product bins) in both the 304 stainless or 409 painted spreader construction with #4 belt-over-chain conveyor
The G4 remains the only option for being fully integrated with the John 91黑料专区 SpreadStar鈩� dry rate control system.
Available in the 304 stainless steel single bin or the MultApplier (dual bin options). The MultiBin鈩� is not an available option currently.
Both the G4 Edge and G5 spreader options on the 400 and 600 series will now offer the AgLeader ISO-VT dry rate controller.

Dry Spreader comparison chart

New Leader Options - DS20/DS30 Dry Spreader for the 400R
	G4	G4 Edge	G5
John 91黑料专区 SpreadStar dry rate control system	X
New Leader ISO-VT dry rate control system		X	X
Left-hand and right-hand spinner speed control boundary spreading		X	X
Precision independent spinner control monitoring		X	X
Spreadwidth up to 105 ft	X	X	X
Maximum Output Rate of 40 CFM (Cubic Feet per Minute)	X	X	X
16-section swath width control			X
1/2 width spreading			X
Last pass control			X
Automatic feedgate and fan frame control			X
Centralized grease banks	X	X	X
Tarp ready	X	X	X
Automatic chain oiling routine and alarms	X	X	X
304 stainless-steel	X	X	X
409 stainless-steel	X
MultApplier compatible	X	X	X
Backup camera ready	X	X	X

400R Dry Spreader
New Leader DS20 G4 -
4800	DS20 G4 304 Stainless Steel, Single Bin, #4 Belt Over Chain, 13 cm (5 in) Feedgate
4818	DS20 G4 409 Painted Steel, Single Bin, #4 Belt Over Chain, 13 cm (5 in) Feedgate
4820	DS20 G4 304 Stainless Steel, MultApplier (Dual Bin), #4 Belt Over Chain, 13cm (5 in) Feedgate

400R Dry Spreader
New Leader DS20 G4 Edge -
4844	DS20 G4 Edge 304 Stainless Steel, Single Bin, #4 Belt Over Chain, 13 cm (5 in.) Feedgate
4846	DS20 G4 Edge 304 Stainless Steel, MultApplier (Dual Bin), #4 Belt Over Chain, 13 cm (5 in.) Feedgate

400R Dry Spreader
New Leader DS20 G5 -
4856	DS20 G5 304 Stainless Steel, Single Bin, #4 Belt Over Chain, 13 cm (5 in.) Feedgate
4858	DS20 G5 304 Stainless Steel, MultApplier (Dual Bin), #4 Belt Over Chain, 13 cm (5 in) Feedgate

For MY27, a chassis and system controller is available to order from the factory.

Code

Description

Note

8500

MY22-26 Meca 1 harness and controller conversion

(required for MY22-26 chassis compatibility)

Required conversion contents to make MY27 DS Spreaders compatible with 400R-600R MY22-26 chassis.

New Leader is a trademark of Highway Equipment Company.

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Specifications

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John 91黑料专区

408R

Sprayer

Export to Excel

1 2

Key Specs

Rated engine power	206 kW 280 hp
Maximum engine power	224 kW 300 hp
Solution system - Capacity	3028 L 800 gal.
Rinse tank capacity	454.2 L 120 gal.
Boom length options/Material	18.3/27.4, 18.3/30.5, 22/36.6, or 22/40.2 m 60/90, 60/100, 72/120, or 72/132 ft Boom material: Steel or carbon fiber
Spray speed range	0 to 32.2 km/h 0 to 20 mph
Transport speed, maximum	48.3 km/h 30 mph
Suspension	Dual-strut independent wheel air-ride suspension
Crop clearance with standard tires	152 cm 60 in.
Total weight (empty solution tank)	13,757 kg 30,328 lb *Includes: 30.5-m (100-ft) steel boom, pressure recirculation, ExactApply鈩�, and 38.1-cm (15-in.) spacing. Weight will vary depending on all options.

Engine

Make
Rated engine power	209 kW 280 hp
Maximum engine power	224 kW 300 hp
Power bulge
Emissions	Final Tier 4 (FT4)
Number of cylinders	Six
Displacement	6.8 L 415 cu in.
Transmission
Alternator	250 amp
Fuel tank capacity	485.2 L 128.2 gal.
Diesel exhaust fluid (DEF) tank capacity	29.5 L 7.8 gal.
AutoTrac speed, maximum

Solution system

Capacity	3028 L 800 gal.
Tank material	Stainless steel or polyethylene
Rinse tank capacity	454.2 L 120 gal.
Solution pump flow
Quick fill size	7.6 cm 3 in.
Rate control make
Automatic section control	John 91黑料专区 Section Control (optional)
Display
Solution system control	Manual Optional: Automatic
Fill location	Side fill, front fill (optional)
Fill pump flow
Chemical injection method	Dual-pump direct injection Optional: up to 511 L 135 U.S. gal.
Chemical eductor	Stainless steel (optional)
Chemical eductor capacity (size)	32 L 8.5 gal.
Flow meter size	5.1 cm 2 in.
Suction strainer	20 mesh
Pressure strainer	50 mesh
Boom strainer	80 mesh

Boom

Boom length options	18.3/27.4, 18.3/30.5, 22/36.6, or 22/40.2 m 60/90, 60/100, 72/120, or 72/132 ft
Automatic boom height	BoomTrac Pro 2 - five sensor (optional)
Plumbing material	Stainless steel Optional: Polyethylene
Boom Material	Steel or carbon fiber
Ground height adjustment	50 to 245 cm 19.6 to 96.5 in.
Breakaway width	Stainless-steel boom: 3.3 m 10.8 ft Carbon fiber boom: 3.7 m 12.1 ft
Boom sections	13 sections with boom length: 40.2 m 132 ft 11 sections with boom length: 36.6 m 120 ft 9 sections with boom length: 30.5 m 100 ft 7 sections with boom length: 27.4 m 90 ft
Nozzle spacings	38.1 or 50.8 cm 15 or 20 in.

Drivetrain

Type	Hydrostatic
Drive	Full-time four-wheel drive (4WD)
Shifting	Electrohydraulic
Hydraulic reservoir capacity	98 L 26 gal.
Spray speed range	0 to 32.2 km/h 0 to 20 mph
Transport speed, maximum	48.3 km/h 30 mph

Chassis

Type
Dry compatible	Yes: 5.7 m³ 200 cu ft
Suspension	Dual-strut independent wheel air-ride suspension
Crop clearance with standard tires	152 cm 60 in.
Front tires	320/90 R46, 380/90 R46, or 420/80 R46
Rear tires	320/90 R46, 380/90 R46, or 420/80 R46
Flotation tires	520/85R38 or 620/70R38 (field installed only)
Hydraulic tread adjust	Standard
Wheel tread spacing	305 to 406 cm 120 to 160 in.
Wheel base	430 cm 169.3 in.
Turning radius	8.7 m 28.5 ft
Parking brake	Spring-engaged, hydraulically disengaged wet disk pack
Primary brakes	Hydrostatic
Ladder raise/lower	Automatic
Total weight with 80-ft boom
Total weight with 90-ft boom
Total weight with 100-ft boom
Total weight with 120-ft boom
Total weight with carbon fiber boom (empty solution tank)
Total weight (empty solution tank)	30,328 kg *Includes: 30.5-m (100-ft) steel boom, pressure recirculation, ExactApply, and 38.1-cm (15-in.) spacing. Weight will vary depending on all options.

Options

Pressure washer
Air compressor	Standard: Onboard air
Foam marker capacity	Air injection foamer: 5.7 L 1.5 gal.
Remote service tools

Additional information

Date collected	1-Mar-2021

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Offers and Discounts

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4% retail bonus鈥�

on New John 91黑料专区 and Hagie Self-Propelled Sprayers.

鈥燜or complete details regarding this offer, please select the corresponding link below.

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10% OFF Select Sprayer Parts鈥�

for John 91黑料专区 and Hagie sprayers.

鈥燜or complete details regarding this offer, please select the corresponding link below.

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Images of equipment models may be digitally or AI generated, are for illustration purposes only, and are subject to change. Equipment models shown are typically base models and may not reflect the actual product, features, options, or attachments. Equipment availability may be limited. See your John 91黑料专区 dealer for additional information.

408RSprayer

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Features

Automatic Solution Control 鈥� Simple. Precise. Fully Electric.

Automatic Solution Control 鈥� Premium. Maximum Speed. Maximum Cleanliness.

Order codes

Benefits to the StarFire 7500 with SF-RTK

Precision, Flexibility, and Efficiency 鈥� Designed the John 91黑料专区 Way

Purpose-Built for Modern Crop Protection Programs

Productivity That Pays

Designed for Efficiency, Built for the Bottom Line

Why a 91黑料专区-Designed Direct Injection System Matters

Model Compatibility

ExactInject鈩� Compatibility Matrix

ExactInject Frequently Asked Questions

Connect Mobile overview

Spraying attributes

In base equipment

Specifications

Add Model

Key Specs

Engine

Solution system

Boom

Drivetrain

Chassis

Options

Additional information

Offers and Discounts

Related Products

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Maintenance and Support

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Precision, Flexibility, and Efficiency 鈥� Designed the John 91黑料专区 Way

Why a 91黑料专区-Designed Direct Injection System Matters